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Alan Tudyk Says He Was Cut From I, Robot Promo With Will Smith

I, Robot actor Alan Tudyk—who played Sonny the Robot in the 2004 film—said that he was cut from all promo for the movie because he was "testing higher" than costar Will Smith in early screenings.
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“I was gone. I was done” - Alan Tudyk Reveals Why Will Smith Got Him Dropped From ‘I, Robot’ Publicity

A behind-the-scenes twist turned the I, Robot spotlight away from Alan Tudyk, and toward a very different star.